Editor’s note (Dec 22, 2025 update):
An earlier version of this article referenced a statistic claiming that “80% of ransomware attacks are powered by AI.” That figure originated from a vendor-affiliated research paper that has since been widely challenged and withdrawn due to methodological issues.The article below has been updated to reflect current, verified industry understanding: AI is increasingly used in parts of cyberattacks (such as phishing, reconnaissance, and automation), but there is no reliable evidence that most malware operates autonomously using AI.
You’re on the shop floor. Everything’s humming. Production is on schedule.
And somewhere out there, an attacker is probing your network faster than your forklift driver can finish his morning energy drink.
Not a robot uprising.
Not Skynet.
Just cybercriminals using automation and AI tools to move faster, cheaper, and at greater scale than ever before.
You may have heard claims that “80% of malware is now powered by AI.” That stat made the rounds online — and it sounded terrifying.
The truth is more nuanced (and still concerning):
👉 AI is increasingly being used to assist cybercriminals, not replace them.
Attackers are using AI and automation to:
Think of it less like an evil robot mastermind…
and more like criminals strapping rocket boosters onto old attack techniques.
Still dangerous. Just not sci-fi sentient.
Here’s the real problem:
Automation doesn’t get tired.
Automation doesn’t wait until Monday.
Automation doesn’t stop after three failed attempts.
Attackers can now test thousands of entry points automatically — while your team is still waiting on someone to reboot a router. And manufacturers tend to have exactly what attackers look for:
That combination makes manufacturing environments especially attractive to automated attacks.
Your defenses have to stop every attack. Attackers only need one to work. Automation helps them:
This is why traditional, manual security approaches struggle. Humans can’t react at machine speed — and they shouldn’t have to.
The same technology accelerating attacks is also being used on the defensive side. Modern security tools can now:
Think of it as digital guard dogs — alert, fast, and always on duty. That said, AI tools don’t replace good security fundamentals. They amplify them.
Cybersecurity still works best in layers — like PPE for your network:
✔ Patch and update systems
(Yes, even the machines everyone’s afraid to touch.)
✔ Use modern threat detection tools
Automation should be working for you, not against you.
✔ Enable MFA everywhere possible
Annoying? Yes. Effective? Absolutely.
✔ Train staff to spot phishing
Especially the people who “just click to see what it is.”
✔ Set clear AI usage policies
Sensitive data doesn’t belong in random chatbots.
✔ Segment your network
If something gets hit, don’t let it spread like a bad cafeteria rumor.
AI isn’t secretly running most malware on autopilot.
But automation is changing the speed, scale, and sophistication of cyberattacks — and that’s what manufacturers need to prepare for.
With:
you can stay ahead of attackers — even ones moving at machine speed.
The criminals may be using AI to work faster. You should be using it to stay safer.
Is it true that most malware is powered by AI?
No. While some reports claimed that a majority of malware is “AI-powered,” those figures came from research that was later challenged and withdrawn. There is currently no reliable evidence that most malware operates autonomously using artificial intelligence.
So is AI malware hype?
Not entirely. AI isn’t replacing cybercriminals, but it is helping them work faster — especially for phishing, reconnaissance, and automation. The threat is real, just not science fiction.
How are attackers actually using AI today?
Primarily to:
Humans are still making the decisions.
Are manufacturers more at risk than other industries?
Often, yes. Manufacturing environments tend to include legacy systems, third-party access, and limited IT resources — all of which automated attacks look for.
Do small or mid-sized manufacturers need AI security tools?
They don’t need “AI for the sake of AI,” but they do need modern security tools that can respond faster than humans alone. Automation on defense is now a necessity, not a luxury.
What’s the single most effective first step?
Enabling multi-factor authentication (MFA) everywhere possible. It stops a large percentage of attacks — including those assisted by automation or AI.